里程计辅助的高精度车载GNSS/INS组合导航系统

针对城市隧道、偏远山区等复杂路况下,卫星导航系统信号被遮挡较严重或无卫星导航系统信号的场景中,车载GNSS/INS组合导航系统精度下降的问题,提出一种里程计辅助的高精度车载GNSS/INS组合导航方法。该方法中的组合滤波模式可根据载车环境变化在GNSS/INS组合模式和DR/INS组合模式间实现自适应切换,该组合导航方法将三维里程计航位推算位置误差作为状态量扩充到常规组合导航滤波器中,里程计的标度因数误差、安装角误差可通过里程计误差标定方法离线精确得到,后续使用只需将里程计误差参数装订到组合导航系统中即可。车载试验表明,7 km的信号遮挡场景下组合导航系统单个方向上的位置误差最大值也不大于8 m,整个跑车过程中位置误差在3 m以内,进一步保证了车载GNSS/INS组合导航系统复杂路况下的高精度定位。     

动圈仪表的温度附加误差及其补偿方法

本文对动圈仪表产生温度附加误差的各种因素作了一定的理论分析,并提出了相应的补偿措施。文章以多幅图、表及实例作了论述。     

尘埃粒子计数器校准结果及其应用探讨

本文对尘埃粒子计数器粒子浓度示值误差校准结果的计算进行了讨论,并以制药行业中尘埃粒子计数器的使用为例对尘埃粒子计数器校准结果的应用进行了探讨。     

Mechanism of mid-spatial-frequency waviness removal by viscoelastic polishing tool

Nanoscale roughness with ultra-precise form control can be readily achieved using compliant finishing methods such as bonnet polishing. However, their weak point lies in the difficulty of removing mid-spatial-frequency (MSF) waviness in the typical range from 0.1 to 5.0 mm wavelength. To overcome this shortcoming, a bonnet tool filled with viscoelastic fluid is developed and a comprehensive model is established to disclose its distinct removal behavior in the MSF range. The model considers tool viscoelasticity, stress distribution and workpiece topography. Experiments show high consistency with theoretical predictions, and show that MSF waviness can be effectively reduced using the proposed method.     

高能同步辐射光源低能束流输运线设计研究

高能同步辐射光源（HEPS）是计划在北京建造的发射度小于60 pm•rad的超低发射度光源。它由1台500 MeV直线加速器、1条500 MeV低能束流输运线、1台500 MeV～6 GeV的能量增强器、2条6 GeV的高能束流输运线、1台6 GeV的储存环以及同步辐射光束线和实验站组成。本文进行低能束流输运线的设计研究。低能束流输运线是连接直线加速器和增强器的束流传输线，在考虑建设布局限制的基础上，对两端的束流包络进行匹配，并将直线加速器产生的束流高效传输到增强器注入点。HEPS低能束流输运线设计时采用了功能分区的设计策略，设计有3个功能区，分别是消色散注入匹配区、光学参数匹配区、输出匹配区。为校正误差对束流的影响，HEPS低能束流输运线设置了8个BPM，水平和垂直各6块校正磁铁用于束流轨道校正，校正后的轨道满足束流传输要求。     

检验THERP合理性及不足的实验研究——以汽车冷媒加注工序为例

为了检验人的失误概率预测技术（technique of human error rate prediction，THERP）的合理性及不足，以汽车内饰冷媒加注工序为例，采用E-prime实验的方法分析了冷媒加注工序的人因失误概率。通过比较发现，汽车冷媒加注工序的4个任务的人因失误概率的实验结果与THERP的理论计算结果基本一致，说明了THERP方法的合理性。并说明了THERP的不足在于计算人因失误时忽略了操作行为中的认知过程。     

改型Wollaston棱镜干涉光谱仪的调制度研究

改型Wollaston棱镜(MWP)无需中继,可构建微型傅里叶变换光谱仪。回顾了MWP的基本原理,从调制度定义出发,计算得到准单色光源的复相干度,找到调制度的影响因素——扩展视场、剪切结构、焦面探测等。建立一般的干涉定域分析模型后,由像点逆光路追迹给出MWP的厚度计算公式,代入调制度约束参数得到不同参量的误差容限。通过FRED记录不同视场扩展情况的灰度与辐照度,结果显示,调制度为0.9时,视场与理论估算值1.24°基本相符;不同剪切量的灰度与辐照度变化特性表明,结构角会使定域垂直系统光轴的入射角发生变化,与晶轴倾角共同影响双折射率差;2.5和8μm像元探测采样表现出调制度差异,描述了定域深度或离焦的影响。以准单色光源、复相干度表示调制度,可将不同影响因素统一至约束参数中,相关变量误差容限可作为MWP-FTS的设计依据。     

Porous ceramics with tailored pore size and morphology as substrates for coral larval settlement

The growing demand for stony corals as ornamental aquarium animals requires defined aquacultural breeding strategies. For the sexual propagation of corals, material substrates are needed, that attract larvae and support their settlement and development. In this study, five types of highly porous ceramic materials were developed following the example of coral skeleton. The applicability of these settlement substrates was tested using larvae of the stony coral Pocillopora damicornis. Partial sintering of pressed clay pellets, freeze casting of clay and alumina-mullite based slurries and direct foaming of high alkane phase emulsified suspensions (HAPES) using alumina were employed. By the addition of mm-sized spherical polystyrene beads as sacrificial templates during freeze casting (alumina-mullite), superficial pores in the size of the larvae were created. The inorganic substrates featured open porosities between 35% (pressed clay) and 83% (foamed alumina), pore sizes ranging from nm to mm-scale and pore morphologies dominated by interparticle porosity (pressed), lamellar pores (freeze casting) and cellular pore types (direct foaming). The ceramic substrates were incubated in artificial sea water for 3 months to induce necessary biofilm formation and algae growth. Afterwards, individual substrates were exposed to 5 coral larvae, and their settlement behavior was monitored over 14 days. At the end of this period, all ceramic materials were successfully accepted as settlement substrates, with a mean settlement rate of 46.2%, and no significant differences between the substrate types. On samples with large surface superficial pores, a significantly reduced survival of settled larvae (79%) compared to the other porous materials (93–98%) was determined, suggesting a non-ideal surface topography. While alumina foam samples (HAPES) exhibit the most promising results in terms of settlement and survival of larvae, clay-based substrates provide a more economic solution for the sexual propagation of corals in aquaculture.     

原始钻孔轨迹模型的建立及模拟方法的精度对比

建立原始钻孔轨迹模型,可以为各种轨迹模拟方法计算精度分析及误差因素量化分析提供数据基础。测点要素间的关系可以看作顶角、方位关于深度的函数关系,将这种函数关系模型化,可获得模型曲线的切向量关于深度的函数关系。以此为基础,用微分方法得到曲线三维坐标关于深度的导函数,再用积分方法即可得到原始钻孔轨迹模型曲线。该模型提供了不同弯曲强度条件下的原始钻孔测点要素和三维坐标,对全角半距法和最小曲率法2种模拟方法进行误差计算、对比和分析,验证了在计算精度上最小曲率法优于全角半距法。根据计算结果得出了2种方法在计算误差上的差异,并针对勘查钻孔和定向钻孔2种实际应用条件得出相应的计算精度。     

Thermal error compensation of a 5-axis machine tool using indigenous temperature sensors and CNC integrated Python code validated with a machined test piece

Achieving high workpiece accuracy is the long-term goal of machine tool designers. There are many causes for workpiece inaccuracy, with thermal errors being the most common. Indirect compensation (using prediction models for thermal errors) is a promising strategy to reduce thermal errors without increasing machine tool costs. The modelling approach uses transfer functions to deal with this issue; it is an established dynamic method with a physical basis, and its modelling and calculation speed are suitable for real-time applications. This research presents compensation for the main internal and external heat sources affecting the 5-axis machine tool structure including spindle rotation, three linear axes movements, rotary C axis and time-varying environmental temperature influence, save for the cutting process. A mathematical model using transfer functions is implemented directly into the control system of a milling centre to compensate for thermal errors in real time using Python programming language. The inputs of the compensation algorithm are indigenous temperature sensors used primarily for diagnostic purposes in the machine. Therefore, no additional temperature sensors are necessary. This achieved a significant reduction in thermal errors in three machine directions X, Y and Z during verification testing lasting over 60 h. Moreover, a thermal test piece was machined to verify the industrial applicability of the introduced approach. The results of the transfer function model compared with the machine tool's multiple linear regression compensation model are discussed.